With all advantages of Trunnion Mounted Ball Valves, Vatac Forged Steel Line are available in types of Two Piece Split Body & Three Piece Bolted Body. The forging material can ensure sufficient rigidity and strength under maximum rated operation pressure. Without inherent flaw of cast. Enough wall thickness of separate body and adaptation of high strength tie bolts are convenient for valve maintenance and sufficient to bear the stress of pipe.The internal parts of valve are carefully designed and selected to ensure reliability under all kinds of work conditions.
Oil & Gas, Petrochemical, Refinery, Pipeline, Power Plant, Chemical industry
Internal & Body Material Specs
Body MaterialA105, A105N, F304, F304L, F316, F316L, Duplex & Super Duplex, Inconel, Monel
Ball & Stem304 / 316 SS, Duplex, Super Duplex
SeatsPTFE, R-PTFE, Metal-to-Metal Seat
Seals & GasketsGraphite, PTFE, Metal Gasket
Design & Standards
Design Standard
API6D, API608, ASME B16.34
Flanged End Dimensions
ASME B16.5 / B16.47, ASME B16.25
Face to Face Dimensions
ASME B16.10, API 6D
Pressure Test
ASME B16.34 / API 6D
Application & Optional Configurations
APPLICATION INDUSTRIES:
Oil & GasPetrochemicalRefineryPipelinePower PlantChemical industry
OPTIONAL FEATURES:
Fire Safe API 607 / API 6FA / ISO 10497
Extended Stem for Cryogenic Design
NDT(RT/UT/MT/PT)
Fugitive Emission Test
Oil-Free & Degreased
Special Hard Facing/Coating
NACE MR0175 / MR0103 compliance
Trunnion Ball Valve Vs. Floating Ball Valve
When choosing a ball valve for your pump, you have two options. You can choose either a floating ball valve or a trunnion ball valve. Both have their advantages and disadvantages. Floating ball valves are more cost-effective, but both have disadvantages, too.
The floating ball valve has a floating ball that is suspended due to tight compression on the valve seats. Workers can rotate the valve 90 degrees to allow or stop a stream. Floating ball valves are perfect for low-pressure applications.
The difference in performance is apparent in the materials used in these valves. While the floating ball valve uses a ball as a seal, the trunnion ball valve relies on the pressure in the line to prevent leakage. The trunnion ball valve’s metallic seating surface prevents leaks, and it is fire-safe.
If you want to know more about trunnion ball valve vs. floating ball valve, continue reading this article.
What is Trunnion Ball Valve?
These valves are commonly used in the oil and gas industry for a variety of applications. When used in these applications, they are ideal for high-pressure, high-temperature, and corrosive liquids. A trunnion ball valve works by inserting a sphere-shaped ball into a central bottom shaft.
The ball rotates in this direction against the trunnion, which is referred to as the trunnion. The actuator rotates the stem, which in turn turns the ball. A trunnion ball valve can be used in viscous fluids or suspensions with tiny solid particles.
Trunnion valves require less torque to turn than floating ball valves. Unlike floating ball valves, trunnion ball valves have a higher price tag. A key factor in determining which type of Trunnion Ball Valve is right for your application is the type of packing. It is important to select a valve with a spring-loaded packing to compensate for the inevitable wear and tear of the stem seal.
What is a Floating Ball Valve?
Floating ball valves are widely used in various applications. Besides the obvious applications, they can be used in many harsh environments and high temperatures. When choosing a floating ball valve, you should also consider its two-piece design and type of sealing.
This type of valve is designed to prevent backflow by allowing the flow of fluids through it. Its stem is connected to a slot on the ball’s top. The ball rotates laterally in response to upstream pressure, and the stem connects it to the ball. The ball’s lateral movement is regulated by seals on the stem and seats to prevent leakage. Floating ball valves are capable of bi-directional shut-off, but they’re difficult to operate when pressure is high upstream.
Trunnion Ball Valves Vs. Floating Ball Valves – Which is the Better Choice?
There are several factors to consider when choosing the best valve type for your needs. If you need to operate at high pressures, you should consider the size of the stem. A bigger stem diameter means a bigger valve body, which is expensive. You should also consider reducing operating torque. Trunnion ball valves and floating ball valves can lower the sealing force, but you should also take into account the cost of the operation.
If you’re looking for the best ball valve for your application, you should look for a design that has anti-static and anti-blowout stems. These features help prevent leaks due to high pressures. Additionally, a flexible soft seat is a must-have feature for any floating ball valve. The floating ball valve can be used for low-pressure applications.
A trunnion ball valve is a more stable choice when considering the size of the valve. A trunnion design features a fixed valve core and a movable sealing seat, which makes them much more stable while working. In addition, they have self-cleaning capabilities and automatic compensation. Trunnion ball valves are best for the on-off operation of fibers, suspensions containing tiny solid particles, and viscous fluids.
Floating ball valves are typically used in low-pressure applications, but the costs associated with a trunnion ball valve are higher. If you’re uncertain, talk to a ball valve specialist to find out which type of valve would be best for your needs. The right valve design can help you avoid costly mistakes and maximize your productivity. Just remember: ball valves are not interchangeable!
The trunnion ball valve has numerous advantages, including a fire-safe design. It is less likely to catch fire and prevents environmental pollution. Because of its trunnion design, it is also more likely to resist corrosion and abrasion. These qualities make it the preferred valve type for most applications. They are both reliable and safe. There are some major benefits to choosing a trunnion ball valve over a floating ball valve, but the choice is ultimately up to you.
A Forged Trunnion Ball Valve is a high-pressure ball valve manufactured from forged steel, with the ball supported by upper and lower trunnions to ensure stable sealing and low operating torque.
Xintai Valve’s forged trunnion ball valves are designed for critical pipeline and process applications requiring high reliability and long service life.
Forged trunnion ball valves are preferred because forging provides superior mechanical strength and the trunnion-mounted ball eliminates pressure-induced ball movement.
This design significantly improves sealing stability and operational safety in high-pressure pipeline systems.
The main difference is ball support and pressure load distribution.
In a forged trunnion ball valve, the ball is fixed by trunnions and line pressure acts on the seats, while in a floating ball valve the ball moves under pressure. Trunnion valves are therefore more suitable for high pressure, large diameter, and automated applications.
Yes. With extended bonnet design, cryogenic-grade materials, and low-temperature testing, forged trunnion ball valves are suitable for LNG and other cryogenic services.
To select or quote a forged trunnion ball valve, key information includes valve size, pressure class, operating temperature, medium, material requirements, applicable standards, and operation method.
Providing complete data ensures accurate selection and fast quotation.